NITRIAM
DESIGN, PROTOTYPE & DEVELOP

Vacuum Forming

For prototyping and one-off projects

We offer custom vacuum forming services focused on one-off vacuum forming prototypes and single piece vacuum forming. This is ideal for testing, display models, and other low-quantity needs. We work with a range of thermoplastics and can form parts with unique shapes and dimensions.

What we offer

Create a buck mold based on provided model
Capable of forming up to 2ft x 4ft parts
Custom one-off part fabrication and post-process finishing work
Cost-effective forming for single parts and low quantity productions

Get a quote for your part!

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Vacuum Forming Process

Nitriam LLC offers custom vacuum forming for prototypes and single-part runs, including mold creation from 3D models. We can form parts up to 2ft x 4ft in various thermoplastics—ideal for testing, displays, and limited-quantity production.

Vacuum Form Tooling

We create vacuum form tooling using 3D printed molds, ideal for low-volume rapid prototyping. We can assist with creating a positive mold design of your part and perform post-processing as needed.

  • 3D Printed Bucks & Mold DesignCustom male tooling created from provided CAD files or physical references, printed for quick and precise turnaround
  • Tool Post-ProcessingSmoothing, sealing, and reinforcement to ensure proper forming and help mold longevity
  • Limited Part ProductionLow-quantity forming services using a tool for test fits, samples, prototypes or display models

Vacuum Forming Capabilities

Our vacuum forming setup supports single-sheet forming up to 2 ft × 4 ft (61 cm × 122 cm) using standard materials like ABS, HIPS, and PETG. We handle low-volume production directly from 3D printed molds for trays, panels, housings, and other custom parts. Contact us to learn more about additional options or custom requests.

  • Vacuum Forming ServicesFormed parts produced from single-sheet plastics, including trays, covers, panels, and enclosures
  • Common MaterialsABS, HIPS, PETG, and other standard thermoform sheets in various thicknesses and surface finishes
  • Forming CapacitySupports mold sizes up to 2ft x 4ft (61 cm × 122 cm)

Post Processing & Assembly

We offer finishing and assembly services for formed parts and prototypes, combining vacuum forming with 3D printing, modeling, and other fabrication methods. This allows us to deliver complete, functional mockups or display-ready prototypes from your supplied design or concept. Contact us to discuss full build-out or finishing needs.

  • Part FinishingTrimming, smoothing, sealing, or painting formed and printed components
  • Multi-Part AssemblyCombining formed parts with 3D printed, off-the-shelf, or machined components into a single unit
  • Prototype ConstructionFabrication of fully assembled prototypes for testing, presentations, or mockups

Explore our past projects in Vacuum Forming

We have successfully completed a wide range of design projects from concept, 3D design, to prototypes. We come up with innovative ideas, produce quality-controlled parts, and craft custom one-off prints for various applications. Explore our past work to learn more about our capabilities and the value we bring to your projects.

We also provide

Mechanical & Software Design for Small Businesses & Hobbyists

Combining our collective wealth of knowledge in many fields, we work personally and honestly with you to design / 3D print / test / or develop your project ideas.

Core Services

Vacuum Forming
Mold and shape plastic materials for a wide range of applications.
3D Printing
In-house 3D printers for rapid prototyping & testing.
3D Modeling
Professional 3D designs by skilled engineers
Web Development
Personalized web applications for productivity and marketing
Nitriam

Testimonials

  • 3D Print Job
    Oct 3, 2024 - Jan 16, 2025
    Austin and his team are elite. They can be as simple or as in-depth as you need. High quality 3D printing as well. If there is ever an issue with quality, they will do right by you. Great people and excellent advisors as well.
    Kitchen Gadget Product
    Jan 5, 2024 - Jan 16, 2025
    Austin is a talented, creative and ambitious engineer and entrepreneur. I'm very pleased with the CAD and mechanical engineering work he and his team did for me. They really got me going in the direction I wanted to go with my idea. This experience was way better than the one with a previous engineer I hired, and at about half the cost. Very high value work. Highly recommended! If you have an idea that you want to turn into a reality, start here with Austin.
    CAD Design
    Sep 18, 2024 - Jan 13, 2025
    100% exactly the relationship I needed for this project
    Understanding of my needs, great communication, and top notch results!
  • Product Prototyping
    Oct 30, 2024 - Dec 15, 2024
    Austin did an incredible job on my project. I presented him with an idea and a very basic prototype, and the final design he put forth for my product exceeded all of my expectations. I look forward to working with Austin in the Future!
    Fusion 360 Tutoring
    May 14, 2020 - Nov 18, 2024
    Outstanding work! Great communication, great experience and great ability. Thank you!
    Mechanical Design
    Sep 19, 2023 - Nov 10, 2023
    It was great working with Austin. Incredibly knowledgeable, strong engineer. Thank you."
    Understanding of my needs, great communication, and top notch results!
  • Small Jewelry Clasp
    Mar 18, 2020 - Mar 23, 2020
    Austin is excellent in his field. Quick to respond, communicates clearly and quickly. Professional and produces high quality work. Will definitely work with him on future projects!
    Med Device Rendering
    Jun 20, 2018 - Jun 22, 2018
    Austin is a pleasure to work with. His talent combined with his vision to see what we are trying to create is outstanding. Great work, communication, and cooperation. We will definitely hire him again.
    Product 3D Modeling
    Aug 2, 2023 - Sep 14, 2023
    It was a great experience working with Austin I would highly recommend
  • 3D Print Job
    Oct 3, 2024 - Jan 16, 2025
    Austin and his team are elite. They can be as simple or as in-depth as you need. High quality 3D printing as well. If there is ever an issue with quality, they will do right by you. Great people and excellent advisors as well.
    Kitchen Gadget Product
    Jan 5, 2024 - Jan 16, 2025
    Austin is a talented, creative and ambitious engineer and entrepreneur. I'm very pleased with the CAD and mechanical engineering work he and his team did for me. They really got me going in the direction I wanted to go with my idea. This experience was way better than the one with a previous engineer I hired, and at about half the cost. Very high value work. Highly recommended! If you have an idea that you want to turn into a reality, start here with Austin.
  • Product Prototyping
    Oct 30, 2024 - Dec 15, 2024
    Austin did an incredible job on my project. I presented him with an idea and a very basic prototype, and the final design he put forth for my product exceeded all of my expectations. I look forward to working with Austin in the Future!
    Fusion 360 Tutoring
    May 14, 2020 - Nov 18, 2024
    Outstanding work! Great communication, great experience and great ability. Thank you!
  • Small Jewelry Clasp
    Mar 18, 2020 - Mar 23, 2020
    Austin is excellent in his field. Quick to respond, communicates clearly and quickly. Professional and produces high quality work. Will definitely work with him on future projects!
    Med Device Rendering
    Jun 20, 2018 - Jun 22, 2018
    Austin is a pleasure to work with. His talent combined with his vision to see what we are trying to create is outstanding. Great work, communication, and cooperation. We will definitely hire him again.
  • Mechanical Design
    Sep 19, 2023 - Nov 10, 2023
    It was great working with Austin. Incredibly knowledgeable, strong engineer. Thank you."
    Understanding of my needs, great communication, and top notch results!
    CAD Design
    Sep 18, 2024 - Jan 13, 2025
    100% exactly the relationship I needed for this project
    Understanding of my needs, great communication, and top notch results!
  • Product 3D Modeling
    Aug 2, 2023 - Sep 14, 2023
    It was a great experience working with Austin I would highly recommend
  • 3D Print Job
    Oct 3, 2024 - Jan 16, 2025
    Austin and his team are elite. They can be as simple or as in-depth as you need. High quality 3D printing as well. If there is ever an issue with quality, they will do right by you. Great people and excellent advisors as well.
  • Product Prototyping
    Oct 30, 2024 - Dec 15, 2024
    Austin did an incredible job on my project. I presented him with an idea and a very basic prototype, and the final design he put forth for my product exceeded all of my expectations. I look forward to working with Austin in the Future!
  • Small Jewelry Clasp
    Mar 18, 2020 - Mar 23, 2020
    Austin is excellent in his field. Quick to respond, communicates clearly and quickly. Professional and produces high quality work. Will definitely work with him on future projects!
  • Mechanical Design
    Sep 19, 2023 - Nov 10, 2023
    It was great working with Austin. Incredibly knowledgeable, strong engineer. Thank you."
    Understanding of my needs, great communication, and top notch results!
  • Product 3D Modeling
    Aug 2, 2023 - Sep 14, 2023
    It was a great experience working with Austin I would highly recommend
  • Kitchen Gadget Product
    Jan 5, 2024 - Jan 16, 2025
    Austin is a talented, creative and ambitious engineer and entrepreneur. I'm very pleased with the CAD and mechanical engineering work he and his team did for me. They really got me going in the direction I wanted to go with my idea. This experience was way better than the one with a previous engineer I hired, and at about half the cost. Very high value work. Highly recommended! If you have an idea that you want to turn into a reality, start here with Austin.
  • Fusion 360 Tutoring
    May 14, 2020 - Nov 18, 2024
    Outstanding work! Great communication, great experience and great ability. Thank you!
  • Med Device Rendering
    Jun 20, 2018 - Jun 22, 2018
    Austin is a pleasure to work with. His talent combined with his vision to see what we are trying to create is outstanding. Great work, communication, and cooperation. We will definitely hire him again.
  • CAD Design
    Sep 18, 2024 - Jan 13, 2025
    100% exactly the relationship I needed for this project
    Understanding of my needs, great communication, and top notch results!
NITRIAM
DESIGN, PROTOTYPE & DEVELOP
We are a small team of friends and professionals with diverse backgrounds and connections. Our collective expertise lets us be flexible in the projects we take on
See Our Work

RECENT PROJECTS

Read More
A dancing banana robot that would have different audio options.
@ 2025 Nitriam LLC